Put the Power of 5-Ply in Your Flush Door Specification
Aluminum heavy-duty doors shall be Cline Series 100BE. Doors shall have a thickness of 1.75-inches (44.45mm) and be of minimum 5-ply construction with composite skin thickness of 0.125-inch (3.18mm). Exterior door ply shall be one-piece 0.040-inch (1.02mm) smooth 5005-H14 stretcher-leveled aluminum alloy facing. [Option: Exterior door ply shall be one-piece 0.040-inch (1.02mm) vertical ribbed embossed 5005-H14 stretcher-leveled aluminum alloy facing.] Facings shall be commercially bonded edge-to-edge to one-piece glass-reinforced polypropylene backer. Core shall be an organic based marine grade honeycomb core with high compression strength of 94.8 psi (ASTM C365), and internal aluminum hardware backup tube. The hardware backup tube shall be a minimum of 4.25-inches (107.95mm) in width, 1.375-inches (34.93mm) in depth with a wall thickness of 0.125-inches (3.18mm). Internal framing members shall be mechanically joined with plated #10 stainless steel threaded fasteners and cross lamination. [Option: Internal framing members shall be mechanically joined with 3/8-inch plated steel tie rods secured with stainless steel nylock nuts.] Door edges and face sheets shall be flush in appearance; face sheets shall be trimmed with replaceable extruded aluminum reglets of 6063-T5 alloy on perimeter edges. Lock stile shall have aluminum beveled-edge and wool-pile weather stripping. Hinge stile to be prepared for standard template 4.5-inch x 4.5-inch butt hinges. [Option: Hinge stile to be smooth to accept standard geared hinges.] Beads and trim wall thickness shall be 0.050-inch (1.27mm). Nominal door sizes shall be provided.
Standard clearances shall be:
- Hinge and lock stiles, 0.125-inch (3.18mm)
- Between meeting stiles, 0.250-inch (6.35mm)
- At top rails, 0.125-inch (3.18mm)
- Between door bottom and threshold, 0.125-inch (3.18mm)
- Bonding agents shall meet EPA requirements.
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